Custom Product Solutions

When standard products are unable to satisfy requirements for material handling and process control applications of our clients, Current Engineering Solutions Pty Ltd design, supply and commission custom built products to meet their exact specifications.

Mobile Starters and Controllers

For requirements where motor speed, torque and direction are required to be controlled and visualized in the field, Current Engineering Solutions Pty Ltd develop customized motor starter panels incorporating pendant controllers with the required safety functionality to suit the application.
The starters are able to be supplied from single or three phases on both mains and generator supplies. The starters are able to be designed with PLC inclusion or relay logic controls based upon client preferences.

Client Benefits

• Solution to meet their exact requirements,
• Flexible input power supply requirements,
• Developed to be mobile with de-contactors minimising the number of panels to be purchased for use in multiple locations and applications,
• Full safety functionality as standard component of the design.

Conveyor Tensioner and Tracking Starters and Controllers

To enable tracking and tensioning of conveyors without the requirements of isolations and manual handling, Current Engineering Solutions Pty Ltd develops customized motor starter panels incorporating pendant controllers with the required safety functionality to suit the application. These are integrated with new hydraulics to enable clients to tension or de-tension the conveyors as well as individually extend and retract cylinders for tracking belts, all from behind the pull-wires utilizing pendant controllers. The systems include operator selectable high speed and low speed operation in both directions with automatic low speed initiation when pre-determined pressures are reached for precise control.

Client Benefits

• Solution to meet their exact requirements,
• Flexible input power supply requirements,
• Full safety functionality as standard component of the design,
• Alleviates manual handling requirements,
• Minimises downtime and production losses with tensioning requirements achieved in minutes rather than hours as guards and manual labour is no longer required,
• Enables easier tension control of conveyors as they stretch with control possible to be completed while the machine is in operation to maximise pulley and belt life.

Constant Pressure Pump Starters and Controllers

To satisfy requirements of low cost stand-alone constant pressure pump controllers without expensive PLC or DCS hardware to meet winery, dairy farming and irrigation requirements, Current Engineering Solutions Pty Ltd develops customized pump starter panels utilizing standard ABB macros within the panel mounted variable speed drives.

The systems economically maintain pressure to seamlessly meet on-demand usage requirements and in-built sleep and boost functionality ensures power is not wasted and the integrity of lines is maintained throughout all usage periods, over all flow and pressure ranges.

Client Benefits

• Low cost solution to meet their exact requirements,
• Flexible input power supply requirements,
• Full safety functionality as standard component of the design,
• Minimises power costs,
• Maximises line life with precise pressure control of the pumps discharge flow.

 

Overhead Line Starters and Controllers

To maintain precise tension control requirements for overhead line installation regardless of ground vehicle speed and cable quantities remaining on drums, Current Engineering Solutions Pty Ltd develops customized starter panels utilizing ABB variable speed drives and Vega level measurement.

The systems maintain constant feed tension with inclusion of continuous cable drum measurement for speed optimization throughout the complete range cable lengths.

Client Benefits

• Precise tension control,
• Flexible input power supply requirements,
• Full safety functionality as standard component of the design,
• Reliable system operation independent of ground vehicle speed,
• Reliable system operation independent of cable lengths on drums.